Cleared by the audits global OEMs require.

HOW WE CONTROL QUALITY

Four pillars from raw material to dispatch.

Documented at every step

Every job carries a control plan, FAI report and inspection record from raw material to dispatch. PPAP level 3 packages are issued on request for automotive and regulated programs.

• Control plan per part
• FAI on first lot
• PPAP L3 on request

Measured on-site

An on-site metallurgical and dimensional lab validates hardness, microstructure, geometry and coatings — so corrections happen on the floor, not at the customer dock.

• Spectro & hardness
• Vision system with 3D probe & profile projection
• Coating thickness & salt-spray

Traceable in SAP

Heat number, lot, operator and inspector are captured against every shipment. Recalls and root-cause investigations are resolved in hours, not weeks.

• Heat-to-shipment trace
• Operator / inspector log
• 8D for major NCs

Transit-tested before it ships

Production packs are put through ISTA-aligned drop, stack and vibration cycles plus humidity exposure — so cartons survive the long haul across India, US and EU corridors and reach the shelf as intended.

• ISTA drop test
• Compression / stack test
• Vibration & humidity

• [SMETA-4P]

  Sedex 4-Pillar ethical audit

  Every manufacturing site is audited annually against the SMETA 4-Pillar protocol — labour standards, health & safety, environment and business ethics — by an independent third-party auditor.

• [PPE]

  Mandatory PPE & machine guarding

  Helmets, safety shoes, hand protection, hearing protection and FR clothing are issued on day one. Press, shear and hot-work stations carry interlocked guarding and two-hand controls.

• [LOTO]

  Lock-out / tag-out

  All maintenance on forging hammers, plating lines and galvanizing kettles follows a written LOTO procedure. Energy sources are isolated and verified before any intervention.

• [OHC]

  On-site occupational health

  Trained first-aiders on every shift, on-site occupational health centres at major plants, and annual medical check-ups for workers in noise, fume and chemical exposure zones.

• [DRILLS]

  Emergency preparedness

  Quarterly fire and chemical-spill drills, mapped assembly points and trained Emergency Response Teams. Mock drills are documented and findings closed against a CAPA register.

• [REPORT]

  Incident reporting & near-miss culture

  Near-misses, first-aid cases and unsafe conditions are logged into a central EHS register. Root-cause analysis and corrective actions are reviewed monthly by plant leadership.